Energy Aperture

Value chain · CLM-0466

In plain terms

NASA's report prints the computer code for its cost-learning formula, and running that code gives back the report's own module and servicer costs. The one-line formula written in words just above the code is mistyped, so anyone working from the words rather than the code would get a badly wrong answer.

The claim as recorded

NASA OTPS prints its "Crawford model" learning-curve calculation as Python code: each unit costs the first-unit cost times the learning rate raised to log2 of the unit number, and the programme cost is the cumulative sum over units. Re-running that calculation reproduces the report's RD1 module manufacturing cost ($6.91 billion against the published $6.9B) and servicer cost ($11.4 billion against the published $10.9B), within 1 and 5 per cent. The report's prose statement of the same formula, printed one paragraph above the code, does not match the code: taken as printed it gives about $15 million for RD1's modules rather than $6.9 billion.

Scope and limits

The servicer figure is 4.6 per cent above the published value; the source of that gap is not identified. The code is printed for the module case; the servicer case is said to use the same model at an 85 per cent learning rate (PDF p.65), and the code for it is not printed separately. The prose-formula defect is the source's, recorded here so that the prose is not used in place of the code.

What it assumes

The first-unit costs and unit counts are the report's own inputs. The continuous Wright integral T(N) = C1 x N^(1+b)/(1+b), b = ln(learning rate)/ln(2), agrees with the code's discrete sum to within 0.02 per cent at the module unit count (1.463 million); at 17 servicer units the two forms differ by about 5 per cent.

Where it comes from

SRC-012 Space Based Solar Power., 2024

This is the project's own working, shown in full:

CALC-053 Physics chain, mass, launch count and unit cost, from the design parameters alone
CALC-053 Physics chain, mass, launch count and unit cost, from the design parameters alone
PDF p.62 (printed 45): "we developed a python script to apply the learning curve", with the prose formula quoted in the claim; PDF p.62-63 (printed 45-46): the code, learning_rate = 0.75, units_produced = list(range(1,6000001)), this_unit_cost = first_unit_cost * (learning_rate ** (np.log(units_produced) / np.log(2))), cumulative_cost = np.cumsum(this_unit_cost). PDF p.61 (printed 44): "Module Manufacturing Cost ($) $6.9B" RD1, "Crawford model learning curve applied to initial cost and number of units". PDF p.65 (printed 48): "Servicer Manufacturing Cost - Assemble ($) $10.9B" RD1, "Using the Crawford model, 85% learning curve". Re-run (lcoe-model.py, CALC-053): $6.91e9 over units 1 to 1,463,000; $1.14e10 over units 1 to 17. The $15 million is our arithmetic on the prose formula as printed (1,000,000 x 0.75 x log2(1,463,000) = about 15.4 million).

Basis: FY2022 USD, nominal

Related records
Answers question
QST-041 not published in this release
Supersedes
CLM-0406 not published in this release

Cite this

energyaperture.com/c/clm-0466

CLM-0466, Energy Aperture, as of 2026-09.

Connected records

Other published records linked to this one. A list, not a judgement.

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